Flexible silver mesh blocks electromagnetic interference

Researchers have experimentally demonstrated a mechanically flexible silver mesh that is visible transparent, allows high-quality infrared wireless optical communication and efficiently shields electromagnetic interference in the X band portion of the microwave radio region. Optical communication channels are important to the operation of many devices and can be used for remote sensing and detection.

Electromagnetic interference is often used to prevent electromagnetic radiation from electronic devices from interfering with each other and affecting device performance. Electromagnetic shielding, which is also used in the military to keep equipment and vehicles hidden from the enemy, can also block the optical communication channels needed for remote sensing, detection or operation of the devices. A shield that can block interference but allow for optical communication channels could help to optimise device performance in a variety of civilian and military settings.

Research team leader Liu Yang from Zhejiang University in China said many conventional transparent electromagnetic interference shields allow only visible light signals through. “However, visible wavelengths are not well suited for optical communication, especially free-space — or wireless — optical communication, because of the huge amount of background noise,” Yang said.

The researchers described their new mesh in the journal Optical Materials Express, and showed that when combined with transparent silicone and polyethylene, it can achieve a high average electromagnetic shielding effectiveness of 26.2 dB in the X band with good optical transmittance at a wide range of wavelengths, including those in the infrared. The researchers used the ultrabroad transparency and low haze of a metallic micromesh to demonstrate efficient electromagnetic shielding, visible transparency and high-quality free-space optical communication. “Sandwiching the mesh between transparent materials improves the chemical stability and mechanical flexibility of the silver mesh while also imparting a self-cleaning quality. These properties will enable our silver mesh to be applied widely both indoors and outdoors, even on corrosive and free-form surfaces,” Yang said.

The new silver mesh is designed with a simple structure – a repeating square grid pattern applied to a transparent and flexible polyethylene substrate. The continuous grid structure makes the silver mesh flexible by releasing stress during bending. Because the transparency of the silver mesh is primarily determined by the opening ratio, a measure of the size of the holes in the mesh, it is independent of the incident light wavelength.

“A large opening ratio, for example, is beneficial for a high, broadband transparency and low haze but is detrimental to high conductivity and thus electromagnetic shielding performance. Because the physical parameters for our mesh can be easily optimised by changing the grid period, line width and thickness, it is easier to achieve well-balanced optical, electrical and electromagnetic properties compared with what is possible with other kinds of transparent conductive films such as silver nanowire networks, ultrathin metallic films and carbon-based materials,” Yang said.

To demonstrate their new technology, the researchers fabricated a silver mesh onto a polyethylene substrate. The mesh had a grid period of approximately 150 μm, a grid line width of approximately 6 μm and a thickness that ranged from 59 to 220 nm. This was then covered with a layer of 60 μm-thick polydimethylsiloxane. The resulting film showed high transmission for a broad wavelength range from 400 to 2000 nm and sheet resistance as low as 7.12 Ω/sq, allowing for a high electromagnetic shield effectiveness up to 26.2 dB in the X band. The researchers also showed that the film could shield low-frequency mobile phone signals.

As this work is only a prototype demonstration, there is much room for improvement. For example, using more conductive materials would improve the electromagnetic shielding effectiveness, and materials that are more transparent and have a lower haze could improve the visible transparency and the free-space optical communication quality. The researchers are also exploring mid-infrared transparent conductive materials, which would extend the FSO communication to longer wavelengths where atmospheric interference is reduced and higher communication quality can be achieved. For commercialisation, the mesh would also have to be more practical to install and less expensive.

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